Galvanized Structures

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We are a government approved in-house R&D Center specializing in design and fabrication of all types of support structures. We design and manufacture substation structures, switch yard structures, solar panel mounting structures, gantries, and various other kinds of custom designed steel structures.

Structure is made of components of Mild Steel such as angle, channels, sheets, square pipes, plates etc. We have a team of experienced design engineers along with modern machinery and equipments to provide best quality at committed delivery times. Our state of-the-art in-house galvanizing plant, approved by power Grid Corporation of India Limited (PGCIL), ensures that we are the quickest in delivery of Sub-Station and Solar Panel support structures. 

With firm commitment to quality, we manufacture and supply a comprehensive range of galvanized structures. The offered range of products is manufactured using premium quality low-carbon raw material and components.

 

Various types of sub-station and solar panel mounting structures manufactured by us:

 

Sub-station Structures (both Welded and Bolted type)

  • Lattice Type
  • Pipe Type
  • Gantry Structures

The number of columns and girder beams, comprised in the Gantries and Equipment support structures, depends on the load-bearing capacity as determined by the equipment mounted on the structures. The Gantry and Equipment support structures can be manufactured depending upon the site and client's requirement.

Solar Panel mounting Structures (both Welded and Bolted type)

  • Designing and Fabrication of solar mounting structures
  • Hot dip Galvanizing of solar mounting structures
  • Fabrication of solar trackers

We are a government approved in-house R&D Center specializing in design and fabrication of all kinds of support structures. We are approved by PGCIL, MSETCL, RRVPNL, KSEB, and all other state electricity boards throughout the country. We export our galvanized structures to African and South-East Asian markets and are a prominent supplier to private companies as well. The following Indian Standard Codes, unless otherwise specified herein, shall be applicable:

  • IS: 4759-1979

Specification for hot dip Zinc coatings on structural Steel and other allied products

  • IS: 2009-1979

Specification for zinc

  • IS: 2629-1966

Recommended practice for hot dip galvanizing of Iron and Steel

  • IS: 6158-1971

Practice for safe-guarding against embrittlement of hot dip galvanized Iron & Steel products

  • IS: 2623-1972

Method of testing uniformity of coating on Zinc coated articles

  • IS: 6745-1972

Method for determination of weight of Zinc coating on Zinc coated Iron and Steel articles

Design Capabilities

Number of design engineers: 4

Designing platform: 2D & 3D designing softwares (AutoCAD, Solidworks)

Structures designed: 10 gantries, 128 substation equipments, 3 solar mounting structures

 

Fabrication Capabilities

Daily production capacity: 20 Metric tonnes

No. of welding machines: 8 Mig + Tick welding machines

No. of cutting and press machines: 16 press machines, 4 cutting machines

 

Galvanizing Capabilities

Tank size: 4000 mm x 900 mm x 1250 mm

No. of shifts: Double

Daily production capacity: 20 Metric Tonnes

Zinc coating thickness: 80-150 Microns (as per client requirements)